Crystal Glass Mosaic Tile Production Line

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Crystal Glass Mosaic Tile Production Line

The crystal glass mosaic tile production line comprises of glass washer, multi-blade glass cutter, silk screen printer, drying line, mosaic paddle machine, chromatographic proofing furnace, and roller electrothermal (gas) tunnel calcining kiln.

The crystal glass mosaic tile production line is mainly used to make plate glass with 4mm to 10mm thickness into all kinds of crystal glass mosaic tile. The monthly output can be 5,000 to 20,000 square meters. This new-generation environmental friendly product has the advantages of high efficiency, low power consumption, and high accuracy in temperature controlling. The production cycle is 50 days.





Technical Specification
Furnace Length 28-36m, segmental
Cross Section of Furnace Mouth 0.8-1.3m (two boards or three boards)
Maximum Service Temperature 1,000℃ (adjustable)
Electric Power 120-250 (kW/380V)
Heating Method Electric
Electric Heating Element Electric furnace heating wire, silicon carbide rod
Temperature Controlling Method PID intelligent digital display temperature controlling, SCR module controlling, linear scale output, manual and automatic adjustment, ±1℃ accuracy. (Computer remote controlling designable.)
Temperature Controlling Point 4-6 points
Rollers φ40mm alumina ceramics rollers
Driving Method Helical gears
Rollers Speed Controlling 2 grades frequency conversion speed regulation
Cooling Method Natural cooling or forced cooling
Models of Crystal Glass Mosaic Tile Production Line
Model Power (kW) Temp. (℃) Controlling Method Rollers Speed (min/mm) Cross Section of Furnace (mm) Length of Furnace (m)
WRBT-9 90 1,000 PID intelligent controlling 150-600 B500×H80 25
WRBT-16 160 1,000 PID intelligent controlling 150-600 B800×H100 28
WRBT-18 180 1,000 PID intelligent controlling 150-600 B1000×H100 28

Electrothermal Kiln
The kiln adopts segmental steel structure with each section 2m long. The maximum service temperature is 1,000℃. It comes with ceramic rollers and helical gears driving method. Frequency conversion speed regulation and PID intelligent multi-points temperature control are also available.

Specification and Output
Specification of Mosaic Tile Daily Output 24h Rollers Furnace Total Power Consumption Power Consumption Per Square Meter of Mosaic Tile
4mm -10mm 150-100 m2 L24m×B1.8m×H1.5m 210Kw/380V 12-15Kw/ m2
4mm -10mm 300-240 m2 L28.5m×B2.0m×H1.5m 300Kw/380v 10-12 Kw / m2
4mm -10mm 450-360 m2 L36m×B2.5m×H1.5m 400Kw/380v 10-12 Kw / m2
4mm -10mm 600-500 m2 L36m×B3.0m×H1.5m 500Kw/380v 10-12 Kw / m2

Natural Gas Kiln
This kiln also adopts segmental steel structure. Each section is 2m long. It has the same ceramic rollers and helical gears driving method. In addition to frequency conversion speed regulation, it has several functions such as automatic ignition and automatic constant temperature controlling. The maximum service temperature is 1000℃.

Specification and Output
Specification of Mosaic Tile Daily Output 24h Rollers Furnace Total Power Consumption Power Consumption Per Square Meter of Mosaic Tile
4mm -10mm 150-100 m2 L30m×B2.0m×H1.8m 50Kw/380V 25-40m3/ m2
4mm -10mm 300-240 m2 L35m×B2.5m×H1.8m 60Kw/380v 30-50 Kw / m2
4mm -10mm 450-360 m2 L40m×B3.0m×H1.8m 60Kw/380v 40-65m3/ m2
4mm -10mm 600-500 m2 L45m×B3.5m×H1.8m 60Kw/380v 60-85m3/ m2

Our company is an experienced crystal glass mosaic tile production line manufacturer and supplier in China. We offer a variety of products, including atmosphere experimental electric furnace, graphite material drying equipment, electrothermal tunnel drying line, among others.

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